Arunkumaarr Karthikeyan
Automation & Control Engineer
Arunkumar Karthikeyan
Mobile: +601136999617
+601139921957 Email: arunkumaarr.k@gmail.com
Website: arunkumaarrk.wix.com/arunkumaarrk
I'm a confident and articulate communicator, experienced in working independently. I am also determined, energetic, driven and goal orientated hard worker. Always strive for excellence in whatever I do, will be an asset to an organization that offers potential for personal growth and development of analytical skills. Proven track record in engineering leadership as well as the ability to develop and implement standard engineering practices, as well as provide detailed documentation upon project completion.
HIGHLIGHTS
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More than 14 years of comprehensive experience in the field of Industrial Automation, process Automation & Oil/gas.
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Trained BOSIET certified Offshore Engineer.
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Good experience in oil & gas field, thorough knowledge in nitrogen, Hydrogen & oxygen gas generation systems.
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Experience in commissioning and startup of control systems is required.
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Ability to work with plant engineers, external vendors, operators and management to manage projects and assignments is essential.
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Ability to troubleshoot control systems from the field element up through operator interfaces and databases.
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Excellent planning, presentation and coordination skills.
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Able to work effectively under pressure and succeed on challenging projects.
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Research oriented, able to work independently or as a member of a team.
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Highly skilled programmer in all range of OMRON, Allen Bradley, GE FANUC, SIEMENS, DELTA - PLC & HMI.
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Quick troubleshooting and problem solving skills.
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Dynamic, Optimistic and target driven
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Visualize, conceive, and provide configurations for solutions of SPM automation.
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Provide electrical engineering for the design of control panels for custom automation systems.
PROFESSIONAL EXPERIENCE
Jan’ 2012 - Present Sr. Automation & Control Engineer
TANJUNG OFFSHORE BHD GROUP
Gas Generators (Malaysia) Sdn. Bhd.
Feb’ 2010 – Jan’2012 Sr. Automation Engineer
IPA Private Limited, Bangalore
Feb’ 2005 – Jan’2010 Automation Engineer
Omron Intech Systems Chennai Pvt. Ltd
July 2002 – Jan’ 2005 R&D Engineer
Appasamy Medical Electronics Pvt. Ltd., Pondicherry
2010 - present
2010 - present
EDUCATION
B.E
Computer Science
Sri Sairam Engineering College, Tambaram, Chennai.
Madras University, Year-2002
Diploma
Electrical and Electronics Engineering
Pallavan Polytechnic, Kanchipuram.
Department of Technical Education, Year-1998
S.S.L.C
Government Boys Higher Secondary School Cheyyar
Board of Secondary Education, Tamil Nadu, Year-1995
ROLES AND RESPONSIBILITIES
Responsible for automation and controls systems design,configuration, specification, programming, simulation and testing, and start-up assistance. Proven experience in PLC logic and programming with any of the following PLCs: Allen Bradley, GE Fanuc, Siemens, Omron, etc.; HMI or SCADA programming and configuration of any of the following software packages Rockwell, GE Cimplicity, Siemens, etc.
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Develop User Requirement Specifications.
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Develop software and hardware design specifications.
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Design, write, implement, test and document PLC and HMI software.
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Develop control system validation/testing protocols.
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Specify and purchase process instrumentation.
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Specify and purchase PLCs
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Manage automation projects as assigned.
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Monitor progress of projects.
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Install, test, and start-up control systems on-site.
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Train operators and engineers on control systems.
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Thorough knowledge of process instrumentation and control systems.
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Experience working with a variety of control systems including PLC, DCS,SCADA,HMI
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Experience with control system networking technologies
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Strong interpersonal skills and the ability to work in a team environment.
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Ability to work effectively in a fast paced multi-tasking environment. Hardware & Software
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Automation Configurations involving Drives, Instrumentation, Power Monitoring, Modbus devices, 3rd party devices, protocols etc.
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Installation and commissioning of PLC’s at client’s place.
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Troubleshooting and handling breakdowns of PLC controlled manufacturing machines.
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Visualize, conceive, and provide configurations for solutions of design problems.
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Work with CAD team to develop panel layouts and schematics Support development of a
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complete bill of materials.
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Interact with clients and suppliers regarding technical clarification.
WORK EXPOSURES: HARDWARE & SOFTWARE
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PLCs, HMI/SCADA packages such as: Rockwell, GE Fanuc, Siemens, Omron GE Cimplicity, Rockwell RSView, or Wonderware.
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Programming with all range of (PLCS, HMI, SCADA) OMRON, Allen Bradley, GE FANUC, SIEMENS, DELTA - PLC & HMI.
PLC: Siemens ,Omron, Mitsubishi, Allen Bradley, GE and Delta
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PLC Software’s: Cx Programmer, SysWin, Melsec, RS Logix, WPL Soft, Simatic Manager
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HMI Software’s: Wincc flexible, NT2S, NTST, NS HMIs development. And Delta HMIs...
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Drives: Omron and delta products. (VFD, Servo and Stepper)
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SCADA: Wincc, complicity, Afcon – PCIM & Movicon
PROJECT SUMMARY
1. Nitrogen, Hydrogen, oxygen gas generation systems for onshore, offshore projects (Customers: PETRONAS, Shell, Murphy, Kpoc, LEKAS, TECH-ASIA, PT-RAJAWALI, JEL, BHP-BILLITON, PT-NATARONG, Etc.,)
Brief: Responsible for all Automation control systems for gas generation systems like Nitrogen, Hydrogen and oxygen. Programming with ladder logic, HMI, SCADA for all range of PLC brands as per customers’ requirements.
Nitrogen generation plants base on cryogenic and non-cryogenic process such as PSA & Membrane separation techniques. Each plant is custom built in accordance with customer requirements such as:
Control by redundant PLC controllers with local HMI & Remote SCADA.
ATEX instruments and motors suitable for Zone 1&2 Operations.
2. Seat Inspection System for Tata Nano Car (Customer: TATA JHONSON, Gujarat):
Brief: The inspection system inspects critical points of car seat assembly. It includes four machines, Using this 4 machines seven seat frames are checked.4 -DELTA SA series PLCs are used. These PLCs will communicate with Master SCADA (MOVICON of 300 TAGS). If the readings are within the tolerance limit the assembly gets accepted otherwise rejected.
3. Batching System for Glass Manufacturing Factory – Meerut (U.P)
Brief: In this SYSTEM OMRON CJ PLC and Movicon SCADA 64 Tags were used. The system involves load cell, weigh hopper, Mixer, Belt Conveyor systems etc. the four different materials are dumped into four weigh hopper sequentially using coarse and fine feed system. After filling it is dumped into the mixer through belt conveyor. Batch wise data logging, recipe and reporting were done in this project.
4. Pre-Weigh and Dump bag filling Machine:
Brief: In this SYSTEM Allen Bradley Micro Logics 1400 PLC and MOVICON SCADA 100 Tags were used. The system involves, storage hopper, load cell, weigh hopper, bag clamp systems etc. the material is dumped into the bag very accurately using coarse and fine feed system. After filling the bag, it is detached from clamp and again weighed for conformation and then stitching process was done.
5. Automatic Stretch Blow Molding Machine – Shivsu - Chennai:
Brief: In this SYSTEM Omron PLC based control system is used. The blow molding process begins with melting down the plastic and forming it into a parison or pre-form. The parison is a tube-like piece of plastic with a hole in one end in which compressed air can pass through it. The parison is then clamped into a mold and air is pumped into it. The air pressure then pushes the plastic out to match the mold. Once the plastic has cooled and hardened the mold opens up and the part is ejected.
Project Title : CAM Positioner
Client : TVS
Role : PLC Programmer
Description : Cam positioners detect angles of rotation by means of absolute encoders in the basic model of OMRON PLC. Grey code conversion instruction is not available in any of the basic model PLC’s. This was developed in PLC CPM – 1A using ladder logic for the implementation of CAM Positioner. This ladder logic was purely designed by me in the industry.
Project Title : Turbine wheel core assembling machine
Client : Turbo Energy Systems
Role : PLC Programmer
Description : with OMRON PLC CJ1M-CPU21 with 338 I/O points which includes High Speed Counter (Stroke reading cylinder), OMRON touch screen NT21 and 4 Analog inputs
Project Title : Sand filling machine
Client : Cooper Bussman
Role : PLC Programmer
Description : with PLC CJ1M-CPU21 with 120 I/O points with Encoder interface, Stepper Motor position control. Omron Touch screen NT21 and Four OMRON Drives.
Project Title : Butt Welding Machine
Client : Clyton-1
Role : PLC Programmer
Description : with OMRON PLC CPM2A-60CDR with 64 I/O points includes High Speed Counter using linear Encoder and one CPM1A-MAD11 Analog Module.
TRAININGS UNDERGONE
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BOSIET Offshore Training- BOSIET course is a minimum requirement to work offshore. The course consists of four modules; Safety Induction, Helicopter Safety and Escape (HUET), Sea Survival and First Aid, Fire Fighting and Self Rescue.
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Advanced Soldering Technology – Received certificate of Excellence.
Four days training conducted by “Centre for Electronics Test Engineering”, Directorate Department of Information Technology, Govt of India. at Pondicherry, 2003.
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5 days training underwent for ESD (Electrostatic Discharge) Standards
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Have attended more than 50 conferences in Ophthalmic and Dental field, which includes 3 All India conferences and 6 state conferences.
ACADEMIC PROJECT
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Systems and Electronics project in Placka Infy (Informatics) as a part of B.E curriculum - “Global Positioning System”.
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Electronics project as a part of D.E.E.E curriculum – “8085 Micro Processor Trainer Kit.”
PROFESSIONAL ACHIEVEMENTS
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Development of Artificial Intelligence using lateral logic for Manifold Washing Machine.
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Development of Real Time Clock that enables to save the entire shift history in the database of the system. (Omron PLC CJ Series).
ACHIEVEMENTS
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Certificate of Merit and Honors awarded for obtaining Distinction in Diploma - April 1998.
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State First in NCC (National Cadet Corps) at the ‘National Camp’ conducted at Chennai in 1994.
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District First in NCC (National Cadet Corps) at the ‘Firing Camp’ conducted at Kanchipuram, in 1994.
PERSONAL DATA
Name: Arunkumar Karthikeyan
Father’s name: G.Karthikeyan
Date of Birth: July, 17th 1979
Sex: Male
Languages Known: Tamil, Telugu, Kanada & English
Hobbies: Pencil sketching, painting, browsing, music and driving.
Nationality: Indian
Permanent Address: No.23, 1st Cross, Ponnagar,
Reddiyarpalayam,
Ponicherry - 10
Temporary Address: No: 8, Floor 6, Block A, Desa Saujana, Jalan Sb Indah 3/5, Taman Sungai Besi Indah, 43300 Seri Kembangan, Selangor, Malaysia.
Passport No: J7400183 Expiry Date: 08/09/2021
I-Pass No: BPP/16021176055
BOSIET No: 00645707151113867984 Valid from (15/11/2013 to 14/11/2017)
Mobile Phone: +601136999617
+601139921957
Email: arunkumaarr.k@gmail.com
PROFESSIONAL REFEREES AVAILABLE ON REQUEST